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Core Adaptability Value of Nylon Modified Plastics in Industrial Applications

Jan. 01, 70

When it comes to nylon (PA) plastic, many people tend to equate it with "dry industrial raw materials". In fact, PA6 and PA66, as core members of the nylon family, have long become "versatile partners that can withstand challenges" across multiple industries, thanks to their flexible modification technologies. From the performance differentiation of basic models to modifications and upgrades such as glass fiber reinforcement, flame retardancy, and high-temperature resistance, nylon modified plastics are meeting the complex demands of industrial production in diverse forms.

The core starting point of nylon modification lies in the natural property differentiation between PA6 and PA66. PA6 is like a "flexible player", with outstanding toughness. It has obvious advantages in scenarios with high requirements for material flexibility, such as ordinary mechanical parts and daily-use cable ties. It can adapt to mass production with its good impact resistance and processing fluidity. PA66, on the other hand, is undoubtedly the "power bearer", outperforming in terms of strength and heat resistance, making it the preferred material for core components such as automotive clips and electronic connectors that have requirements for stability and high-temperature resistance. The differentiated positioning of these two basic materials has laid a foundation for subsequent modification and upgrading, enabling different industries to select the appropriate "base" based on their core needs for customized optimization.

"Not strong enough" is a common pain point for traditional plastics, while glass fiber reinforced technology offers a solution of "doubling the strength" for nylon plastics. By uniformly blending 15% to 50% of glass fiber into the PA6/PA66 base material, the original "soft plastic" is instantly upgraded to a high-performance material at the level of "reinforced concrete" - the glass fiber is like the "steel bar" hidden inside the material, not only significantly increasing the mechanical strength but also greatly enhancing the dimensional stability of the product, effectively avoiding deformation problems during use. This modification scheme is widely applied in scenarios with strict requirements for strength and precision, such as mechanical structural components and automotive chassis parts, and has become one of the most mature and widely used types of nylon modified plastics.

In industries such as electronics and electrical appliances, and new energy, the flame retardant performance of materials is directly related to product safety. The environmentally friendly flame-retardant nylon modified plastic has become the safety first choice with its hard-core indicators With a thickness of only 0.75mm, it can pass the UL94-V0 certification - the "ceiling standard" in the flame retardant industry, which requires that the sample extinguish within 10 seconds after being ignited and does not cause dripping. This means that even if components made of this material catch fire, they can quickly put out the fire and prevent it from spreading to other parts. Meanwhile, this material can also withstand a high temperature of 800 (GWIT index), maintaining stable performance under high-temperature working conditions, and providing reliable safety guarantees for electronic devices, new energy components, etc.

In response to the special demands in fields such as new energy and high-end manufacturing, nylon modified plastics have launched three "powerful advanced versions", precisely addressing the pain points of the industry: the halogen-free flame-retardant enhanced version, which combines 30% glass fiber with a halogen-free formula, balancing strength and environmental friendliness, and is perfectly suitable for components with extremely high requirements for safety and environmental protection, such as high-voltage connectors in new energy. High-temperature resistant model, with a heat distortion temperature exceeding 280, can handle the high-temperature working environment around new energy vehicle engines and LED components with ease, solving the problem of insufficient heat resistance of traditional materials. The carbon fiber version uses carbon fiber to replace part of the glass fiber, achieving the dual advantages of "light weight and high strength". It is lighter than the traditional glass fiber reinforced version and has become the core material for lightweight products such as sports goods and drone frames.

In addition to performance upgrades, nylon modified plastics have also been fully optimized in the processing stage - MCA flame-retardant masterbatch can be called a "lazy person's magic tool" in processing. This masterbatch can be directly added to the PA base material without the need to separately prepare complex formulas. It is compatible with various processing techniques such as injection molding and extrusion, and has no corrosive effect on processing equipment. While improving production efficiency, it reduces equipment maintenance costs. With its high cost performance, it has become a practical choice for mass production.

From the basic PA6/PA66 differentiation to modifications and upgrades such as glass fiber reinforcement, flame retardancy, and high-temperature resistance, and then to the facilitation and optimization of the processing stage, nylon modified plastics are breaking the stereotype of industrial materials with the advantages of "all-scenario adaptability + high-performance customization". Whether it is general mechanical manufacturing, electronic and electrical, or new energy, high-end equipment and other fields, exclusive nylon modification solutions can be found.


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